Plast India '26

ROI Calculators

Calculate your potential savings with advanced plastic solutions

Material Cost Savings Calculator

Input Parameters

Current Material Cost (₹/kg)

Annual Volume (Tons)

Rejection Rate (%)

Cycle Time (seconds)

Energy Cost (₹/kWh)

Machine Rate (₹/hr)

Projected Annual Savings

Current Annual Material Cost

₹7.50 L

Material Savings (8%)

₹0.60 L

Scrap Reduction (40%)

₹0.23 L

Cycle Time Savings

₹0.15 L

Total Annual Savings

₹0.98 L

3-Year Projection

₹2.94 L

Lightweighting ROI Calculator

For Automotive & Transport Applications

Input Parameters

Current Weight (grams)

Production Volume

Weight Reduction (%)

Fuel Savings (L/100kg/1000km)

Lifetime Mileage (km)

Fuel Price (₹/L)

Projected Benefits

Weight Savings per Unit

375 grams

Total Annual Reduction

18,750 kg

Fuel Savings per Vehicle

22.5 Liters

CO₂ Reduction (Fleet)

260 Tons

Total Fleet Savings

₹2.36 Cr

Quality Cost Reduction Calculator

Input Parameters

Defect Rate (%)

Production Volume

Cost per Defect (₹)

Warranty Rate (%)

Warranty Cost (₹)

Complaint Cost (₹)

Current vs Improved

CURRENT COSTS

Defective Units:20,000

Defect Costs:₹0.90 L

Warranty Costs:₹75.00 L

Total Quality Cost ₹75.90 L

REDUCTIONS ACHIEVED

Defect
50%

Warranty
40%

Complaints
30%

Annual Savings

₹32.85 L

3-Year Projection

₹98.55 L

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